The dicer is a mechanical device that processes various ingredients into cubes or rectangular shapes. It is widely used in the processing fields of meat, fruits and vegetables, food pickles, etc.
1. Equipment Overview
The dicer cuts the raw materials into uniform dices, filaments or slices through a high-speed rotating pusher and a knife combination. The equipment is suitable for processing a variety of ingredients such as dehydrated vegetables, quick-frozen vegetables, jelly grass jelly, meat (such as fresh meat, frozen meat), and fruits (such as pineapples and mangoes), meeting the production needs of food processing plants, central kitchens, military canteens and other places.
2. Working Principle
Pushing rotation: The pusher drives the object to be cut to rotate at high speed, and uses centrifugal force to push the raw materials to the knife.
Slicing: The slicing knife (vertical knife) cuts the raw materials into slices.
Shredding: The sheet raw materials are cut into strips by the disc shredder.
Dicing: The strip raw materials are fed into the cross-cutting edge and cut into the required cube or rectangular shape.
3. Main features
Efficient cutting: The equipment is reasonably designed, with fast cutting speed and high output, suitable for large-scale production.
Multi-specification cutting: By replacing the circular knife shaft, the cross-cutting knife shaft and adjusting the slice thickness, the cutting of different sizes of dices can be achieved.
Excellent material: The main body of the equipment is made of stainless steel, which meets food hygiene standards, is corrosion-resistant and easy to clean.
Safe and reliable: Equipped with safety devices such as safety covers and sensors to ensure safe operation.
Easy to operate: The equipment uses control systems such as waterproof buttons and PLC inverters, which are simple to operate and easy to maintain.
4. Technical parameters (example)
Model: TYW400, XZ-QD400 dicer, etc.
Voltage: three-phase 380V, frequency 50Hz.
Power: total power 7.5kW, main motor power 1.7kW-3.7kW, etc.
Output: 2000-4000kg/h (depending on the material and cutting specifications).
Cutting range: 3-15mm (adjustable setting).
Maximum material size: diameter less than 200mm (some models can reach 400mm).
Dimensions: The dimensions vary depending on the model.
5. Application areas
Fruit and vegetable processing: suitable for dicing, shredding and slicing of fruits and vegetables such as white radish, carrot, potato, pineapple, mango, etc.
Meat processing: suitable for cutting fresh meat, frozen meat, fat and other raw materials, and can cut into shredded meat, sliced meat and diced meat.
Food pickle processing: suitable for processing various root vegetables to meet the needs of the food pickle industry.
6. Advantage analysis
Improve production efficiency: Mechanized cutting greatly shortens processing time and improves production efficiency.
Ensure product quality: The diced, shredded and sliced ingredients cut are uniform and consistent, which improves product quality.
Reducing labor intensity: reducing manual operation, reducing labor intensity and labor costs.
Sanitation and safety: The equipment is easy to clean, avoiding cross contamination, and ensuring food hygiene and safety.
7. Purchase suggestions
Choose a model according to demand: Choose a suitable dicer model according to production scale, processing materials and cutting specifications.
Pay attention to materials and processes: Choose equipment made of high-quality stainless steel to ensure durability and hygiene.
Consider safety performance: The equipment should be equipped with safety devices such as safety covers and sensors to ensure safe operation.
Pay attention to after-sales service: Choose a manufacturer that provides perfect after-sales service to ensure long-term and stable operation of the equipment.
8. Maintenance and care
Regular cleaning: After each use, the dicer should be disassembled and cleaned to avoid bacteria breeding on residues.
Check the tool: Check the sharpness of the tool regularly and replace it in time if it is worn.
Lubrication and maintenance: Lubricate the transmission parts to reduce wear and extend the service life of the equipment.
Safe operation: Safety regulations should be followed during operation to avoid putting hands and other foreign objects into the housing.